Friday, September 25, 2020

Wire clamp tool

 Yea you can use hose clamps but that means you have to have the right size at hand. And those are quite bulky so they snag on stuff. There is a slicker way to do the job .

 
Wire will work but it has to be tight.

  

To accomplish that you use a tool like this one that runs about $70 on line. . .  yea a bit steep I say.

 
This is the general idea on how it is used.... I figure I can build something like that
 
 
Find a scrap  five inch length of 1/16th wall half inch aluminum pipe and jamb a thinner piece of copper tube inside it to take up some slack .
 
 
A scrap piece of 1/4 SS dowel cut to about inch and a half . Make a slot in one end  and it will become the tip of the tool.
 
 
Drill and pin the SS tip with a roll pin . Then mill out a slot about two inches long in the tube .
 
 
The Harbor-Fright mini-mill comes in handy occasionally .
 
 
A five inch length of quarter inch threaded rod drilled and pinned with another roll pin and a wing nut completes the job .
 
 
A 24 inch piece of SS safety wire bent into a U and double wrapped around the joint , then the slotted tip of the tool goes in the U of the wire, and the two wire tabs are wrapped over the first roll pin , around the second one and twisted together . Then wind up on the butterfly nut to draw it tight while being careful to line up the wires correctly on the joint .
 
 
When it is good and tight, flip it over to set the clamp , trim the wire tabs off and press the ends down into the hose .
 
 
Et voila !!
 
 
Except when you are a hack like me and your cross hole on the threaded rod is not quite centered so the end sheers off after a couple uses .
 
 
No problem , a carriage bolt with the head cut off and a properly centered hole works better anyhow .
 
A nylon washer makes the wingnut turn easier . Grind the SS tip on a bevel so it can get closer to the hose .
There, now I can mend the splits in my garden hoses. And I was even with it enough to remember to slip on a piece of heat shrink tube before clamping the joint together . Does make for a slick repair job .
 
Here is a video showing how to use the tool

 
 

8 comments:

  1. Replies
    1. Yea, I thought so too, so I copied someone's idea.

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  2. How are ya liking that harbour freight mill, Mike? Any chance you would have one of their mini lathes too? Gawd - I am green with envy!!!

    You should blog more. It's good to see ya back!!! I'd given up on you!

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    1. Yea, I kinda lost my mojo there as I had not much to post about lately. Haven't done any flying in quite some time and all the car and airplane events got canceled due to the chinky-flu.
      The Harbor-Fright mini-mill was something I scored used for 300$ a few years ago when someone was upgrading. It's not exactly a precision instrument, more like a glorified drill press, but its OK for a hack like me to do silly projects like this one. I have yet to bring myself to spend the six dead Benjamins the chinese tool emporium wants for the lathe. I am keeping my eyes open for an older bench lathe.

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    2. For shame! If I had your wealth and money, why... I’d be in the air all the time!😉

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    3. Yep, that's me rolling in dough!!!! LOL Alas I am a slave to the mortgage.

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  3. Mike, #MaxEgorov #AdvokoMAKES #Survival (very inventive Russian fellow) offered this solution last year - The Clamper | Old Tool Reborn - https://www.youtube.com/watch?v=mRc7ZDRcgrQ. I admire your creativity.

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    Replies
    1. Oh Jeez , now I am going to have to make one of them too. I had not seen that before. Looks very effective. Thanks

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